FREQUENTLY ASKED QUESTIONS |
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following is a list of frequently asked questions or FAQs, and the answers
to those questions. If you can think of any other FAQs please add them to
the list. We’ll try to make it as complete as possible so we can make
things as smooth as possible. |
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Q: |
What are your valves made of? |
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A: |
All of our stainless valves, whether White Diamond
(chrome stem) or Black Diamond, are one-piece forgings made from a
material known as EV8. This is a heavy-duty, high performance material that
many companies will use only for exhaust valves because it is so expensive.
They then will use a lesser grade of stainless material for the intake
valves. We use the EV8 because we believe it is better to use the best
possible material for the exhaust and the intake valves.
We also produce an Inconel exhaust valve (1 pc. forging) for the Harley,
which should be used in engines running turbos, superchargers, nitrous
oxide, or nitromethane. Tensilite valves are 1 pc. titanium forgings |
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Q: |
What is the Black Diamond Valve? |
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A: |
Our Black Diamond valve is a valve that
has undergone our proprietary multi-stage heat-treatment and surface finish
process. This treatment actually reacts with the parent material to create
a specific hardness to a depth of .002" while maintaining
straightness. Once the desired hardness and surface finish are achieved,
the valve undergoes a final treatment, which helps prevent galling. These
processes, combined with the high-quality EV8 material have combined to
create a valve that is strong and virtually impervious to stem wear. |
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Q: |
Do I have to run lash caps with your
valves? |
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A: |
All of the stainless valves that we produce for
rocker actuated valve-train have a stellite tip and should not require
lash caps. Titanium valves require some type of lash cap, as titanium is
soft and will "mushroom" at the tip. Rocker arm condition should
always be checked, as a worn or pitted rocker will cause damage even to a
stellite tipped valve. Custom valves are also available with stellite. |
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Q: |
Can I grind the tip of the stellite tipped
valves to correct rocker geometry? |
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A: |
You
should be able to safely remove .015” to .020” from the tip of the
valve.
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Q: |
Do I have to do anything special if I run
a titanium valve? |
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A: |
You will need to run a lash cap, and in some
applications you will need to run a nickel/bronze seat. Titanium is soft,
and traditional cast or hard seats will beat a groove in the face of the
valve. |
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Q: |
Why do you make your oversize Harley
valves shorter? |
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A: |
In most cases, a builder going to oversize
valves will also go to a cam with some more duration and lift. This
combination of changes decreases valve to valve and valve to piston
clearance. A shorter valve allows the builder to sink the valve to regain
clearance without having too much stem protrusion, and subsequent loss of
rocker geometry, and other problems associated with excessive valve stem
protrusion. |
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Q: |
How much stem to guide clearance should I
run? |
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A: |
All clearances are somewhat application specific
and dependant on the state of tune, type of riding, and the condition of
the engine. For instance you wouldn't run street clearances on your blown
fuel Harley, and a bike that has vacuum leaks, ignition problems, is
jetted wrong, or overheats will have seizure or accelerated wear problems.
Generally speaking, one to one and one half thousandths
(.001"-.0015") clearance on the intake, and two thousandths
(.002") on the exhaust is considered safe. |
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Q: |
How much interference fit should the guide
have? |
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A: |
We suggest two to two and one half thousandths
(.002-.0025") for most applications. |
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Q: |
Which guide is better, cast iron or Alloy C630? |
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A: |
The choice is a matter of personal preference based on
several factors. The Alloy C630 bronze alloy is unlike any other bronze guide
on the market today. This bronze alloy incorporates nickel for mechanical
stability, hardness, and resistance to wear, and copper for its great
ability to conduct heat. 25% of the heat of the valve is transferred from
the stem to the guide, and then out to the head. It makes sense to have a
valve guide that conducts heat well. These two alloys combined with the
bronze alloy's natural resistance to seizing, and its ability to conduct
heat, make this guide an excellent choice for performance engines. Many
builders will run valve to guide clearances on the tight side when using
these guides, taking advantage of the previously mentioned characteristics
of this alloy to make sure the valve doesn't "wander around" in the guide.
This insures that the valve strikes the seat squarely. These guides must be
honed to size to insure a good surface finish.
There is nothing wrong with cast iron guides. Cast iron guides can be reamed
to size, (although we recommend honing as it gives a better and more uniform
finish) they wear reasonably well, and are less expensive than the Alloy C630.
They have been used for years successfully in many applications. We have
done a great deal of research to come up with the best cast iron possible
for valve guides, and have had great results with them. Cast Iron does not
conduct heat as well as Alloy C630, and may seize if run with tight
clearances. |
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Q: |
How much interference fit should a valve
seat have? |
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A: |
A hard alloy or cast iron seat in an aluminum
head, should have seven thousandths (.007") interference fit. A
nickel bronze seat in an aluminum head should have five thousandths
(.005") interference fit, and a hard alloy or cast seat in a cast
iron head should have 5 thousandths (.005") interference fit. |
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Q: |
When I buy your stainless valves for my 4 stroke
dirt bike do I have to run your valve spring kit? |
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A: |
If you
are converting from titanium valves to stainless valves you must run the
KPMI valve spring kit. The components were designed to work together. |
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Q: |
Can I lap the KPMI stainless valves? |
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A: |
While lapping valves should never be equated
with doing a good valve job,lightly lapping the KPMI valves with fine 280
grit or finer) lapping compound to make sure the contact surfaces are mating
for a full 360° will not damage the KPMI valves. Too much lapping to try and
correct a misalignment or out of round condition will wear the seat and the
valve face out. |
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Q: |
Why should I use the Alloy C630 seat material
when running titanium valves? |
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A: |
KPMI spent two years on
research and testing of this unique material in high performance
applications with titanium valves. The high copper content (80%) gives this
material excellent thermal qualities, the nickel content at 5% gives it just
enough hardness to keep from pounding out, and the aluminum content make it
just soft enough to be gentle on the titanium valve face. In certain extreme
situations some teams have even used it in conjunction with stainless valves
to stop wear in their combinations. |
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Q: |
Is there any danger of Berrylium poisoning
when machining the Alloy C630 material? |
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A: |
No. There is no Berrylium in
the Alloy C630. |
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Q: |
Can your titanium valves be ground? |
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A: |
Valves with a coating on the
face should not be ground. The coating on the impact zone is there to
prevent rapid face recession. If you are using a titanium valve made from a
blank with an uncoated face, then the valve may be ground. |
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Q: |
Can I run your titanium valves on the stock
seat material? |
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A: |
One of the biggest
contributors to the premature face recession of the OEM titanium valves is
the factory valve seat material. KPMI urges anyone considering the use of
any titanium valves to use our Alloy C630 seat material. |
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Q: |
Will KPMI valve guides allow for more lift
than stock components? |
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A: |
When KPMI components are
designed for a given cylinder head, we look at the cam profiles and lifts
available at the time of development. Typically we will shorten the top of
the guide enough to allow for adequate seal to retainer clearance with those
lifts. However, the builder should always check to make sure there is
adequate room between the retainer and seal at full lift as other changes to
the head or components can affect this clearance. We suggest .060” as a good
safety margin. |
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